Fitting Sakura

The week has really flown by. I’ve been so busy with a host of things that I’m only now getting a chance to survey the fitting of Sakura’s parts. Eight long months ago, I delivered the steel plates to be engraved with Heidi at Baron. They were right in the middle of some very high-profile jobs so I knew I’d have to wait my turn. Luckily, I had plenty of other work to do, but now it’s time to get back on the Sakura. The first step is checking the fit, as the guitar has been painted in the interim.

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The brushed nickel finish looks great against the transparent cherry lacquer, and the neck fit is perfect so I won’t have to do any finessing there.

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Time to dig out the hardware I set aside for this build and carry on. More in a few days. I’ll post some photos of the back plate then.

 

Tweed Case Wrap Up

In keeping with my intention to construct individually singular builds for my Signature Series guitars, I’ve made certain that the cases are unique to each guitar as well. The Crow, inspired in part by travelling musicians and the escapades depicted in Kerouac’s On the Road, will receive a lacquered, woven-cloth covered hard case. The covering, which is often erroneously refered to as tweed, is actually a twill material familiar to guitarists as the finish used by Fender on their 1950s amplifiers and guitar cases. My reference was a 1940s suitcase that I found in a junk shop in New Hampshire.

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The modern material supplied by the manufacturer was not an acceptable reproduction, so I went about lacquering it myself. I wanted the patina of age and experience that would be a fitting companion to the guitar itself.

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The final touch was to add a hygrometer to monitor the humidity within the case. The gauge was inserted into the case pocket from the outside, which required a pair of pass-throughs to allow the interior air to reach the sampling point on the back of the hygrometer. I used brass grommets to match the rest of the case hardware.

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Here a setting tool is used to crimp the grommet onto the pocket lid. This connects the main chamber of the case to the pocket.

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I combed through my leather selection to find a remnant to use for the case pocket’s pull tab. I’d entertained making the pull something crow or bird-themed, but rejected the idea as too cute and just went with a utilitarian pull tab of brown leather to match the case trim.

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Once trimmed to size and burnished to match, I punched a hole and fastened the pull to the pocket door flap with a brass rivet.

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After the gauge was sealed to the outside with silicone I could insert the pocket into the case. The orientation is such that it can be read easily when the case stands on its end or side.

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Now it was just a matter of fitting everything and screwing the mounting blocks into the case. The inside is finished with red velvet plush and the back of the gauge is covered except for another brass grommet.

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The entire idea is to allow the interior humidity and temperature to be read from the outside. This is particularly useful when the instrument is in a rack with other guitars.

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For an all analog solution, I think it turned out quite well. After living with the results for a few days, it has become so normal to check the readings that I can’t imagine not having it there. The Crow’s nest is ready.

Mo’ Keb’ Mo’

Just a quick post about the Ke’ Mo’ PBS show last night. The seeds for this show were planted almost four years ago during one of  Keb’s visits to the Workshop. The two of us had lunch together with Jack Forchette who is Infinity Hall’s Director of Entertainment and Business Development. Infinity’s PBS TV show was just being planned, and it seemed like a three-time Grammy Award winner like Keb’ Mo’ would be an excellent fit for this intimate venue.

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I arrived at Infinity Hall in Norfolk, Connecticut moments before the tour bus pulled up and Jack and I were able to welcome Keb’ and his band at the front door. To my delight, Keb’s manager John Boncimino was there as well. John and I go back to the old blues club days in Chicago, so it was great to catch up.  Keb’ was in good spirits and ready to get down to a long day and night of work, so inside we all went.

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My first task was to take a look over “Big Red” which is one of Keb”s main guitars. Everything seemed fine so I hustled up to the mezzanine with Jack and John to watch some of the run through.

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The shot below shows how cozy the hall is, and the Meyer Sound system makes every seat a perfect audio experience. I was happy to see Keb’ Mo’ Band regular Jeff Paris again, today he was playing guitar and mandolin. That’s him on the far left. Seated in the center was legendary producer Russ Titelman, who was working with Keb’.

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After a long sound check we all got to hang out a bit and then have some dinner. The show went well with only one break for some difficulty when the jib/crane camera went down. It was replaced quickly and it was on with the show. The band went through old favorites like “Rita” and “Shave Yo’ Legs” as well as some material from the latest CD The Reflection to get it down on video.

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Directly after the taping the TV crew shot some Q&A footage with show patrons and Keb’ for a while then we all disappeared downstairs to the dressing rooms. It was great to be among friends and to celebrate the occasion. Everyone seemed really happy with the show, and Titleman was delighted. With all the tension of the long day gone, Keb’ and I were able to have a little time to sit talk about some future projects. Around midnight it was time to go, with warm goodbyes all around before we headed our separate ways in the night.

 

Tweed Case Buildup and Keb’

There’s been a lot going on since my last post. Hurricane Irene gave us a good scare but fortunately we escaped with very little damage. Some of our neighbors weren’t so lucky. Most of the work here involved strapping stuff down—moving and waterproofing things. The ramp up and wind down were more stressful than the storm itself. A few downed tree limbs and a general mess outdoors was the extent of it as we dodged the bullet.

After months of back and forth with the manufacturer, the case husk for the Crow arrived. Despite my sending samples for the vintage antique tweed, the color and finsih were not to my liking. I had paid for an entire hide of smooth, dark brown leather for the trim to match the antique suitcase—fortunately that was perfect.

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Because I’d already tested a lacquering process for the samples, I knew that I could get the tweed right. It was just a matter of taking the case apart and antiquing it. The next step was to mix up the lacquer tint.

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The color I wanted simulated decades of darkening and discoloration from use. The recipie included yellow, red, brown and a hint of violet all mixed into a thin base of lacquer. The application would be done with a two inch brush in order for me to work it into the weave.

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Even though the tint was strong, I wanted to use multiple coats in order to replicate the uneven weathering of the original. This gives it a more authentic look and feel.

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I’ll get the last coat on this morning before I head down to Infinity Hall to meet up with my old friend Keb’ Mo’. He’s taping a PBS concert tonight, and I had a small part in hooking him up with the gig. We’re gonna be talking guitars and catching up. There are some new ideas on the boil—can’t wait to see what we come up with.

 

Headstock from Hell

Pressing onward with the Hell’s Half Acre guitar, I’ve gotten the neck blank to the rough carve stage. To do this, I use a cabinet scraper as described in my previous post. After the truss rod has been installed and the spline glued in, the final headstock shape could be cut. Jim looks on as I finsih up.

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In the photo below, you can see the tuner holes which are undersized until the moment the tuners are fitted. This will give a snug fit for improved vibration transfer.

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The stepped channel for purfling and outside binding has also been cut. I’m using a half-herringbone purfling made of alternating maple and ebony pieces to create a look that evokes an image of the cowboy’s lariat. Here, you can also see the ring groove that has been cut at the headstock tip for the pearl monogram inlay. More after a while…